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Production Capabilities
 
We can offer the following:
 
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Design and Development
 
 
  • Full CAD/CAM design facilities including SolidWorks modelling directly linked to      CNC pattern making equipment
  • In house pattern shop
  • Fully equipped laboratory with spectrometer, sand testing, metalographic and      physical testing equipment
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    Ferrous Casting Manufacturing
     
     
  • Thomas Dudley manufactures a wide range of ferrous castings using our automated production lines and new airset castings capabilities.
  • 3 x 4 tonne electric furnaces
  • 2 x 8 tonne cold blast cupolas
  • 2 x 4 tonne cold blast cupolas
  • 6 x automated moulding lines for production of individual items up to
         600mm x 450mm x 250mm deep
  • PGM automated core jet cold box core machine
  • New airset castings moulding line has the capability to produce castings up to
         1.4m x 1m in size
  • Batch quantities from 1 – ‘000s
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    Finishing
     
     
  • In house drill, tap, machining, assembly and packing facilities
  • Special design shot blasting equipment for delicate and thin section products
  • Full dressing and detailed finishing capabilities
  • In house painting and full range of coating services available including enamel,      PTFE and high temperature paint
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    Service
     
     
  • Our own fleet of vehicles is supported by reliable external distribution
         capabilities to provide prompt delivery to all mainland UK areas.
  • Full technical support from design to delivery
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  • OHSAS 18001 (Health     & Safety Management     Systems)
  • BS EN ISO 9001     (Quality Management     Systems)
  • The high quality, and highly innovative bathroom products and iron castings manufactured by Thomas Dudley Ltd. are available through most plumbers' and builders' merchants. For pricing details, please contact your local branch.

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