Our engineering castings website has now been enhanced with the addition of a new section describing our latest castings technology.

This new section provides information on our new Disamatic castings moulding facility, our precision controlled castings production, ATAS and automated grinding.

Each page also includes a short video clip illustrating our latest castings capabilities.

Visit our new technology section.

Following a major investment programme, we are delighted to announce that our new Disamatic moulding facility was officially unveiled by Lenny Henry on 5th November.

The Disamatic enhances our capability to manufacture high quality grey and SG iron castings to customer specifications. Together with our other automated plants and airset moulding line, it enables us to offer a uniquely flexible source of supply for castings up to 120Kg in weight and in any quantity from one-offs to large production batches.

Read more about our engineering casting services.


Request a casting quotation.

We are delighted to announce that we are again exhibiting at the following forthcoming events.

• Healthcare Estates in Manchester on 5/6th October
  
• PHEX at Manchester United FC on 13/14th October
  
• PHEX at Chelsea FC on 23rd/24th November
  
• SLEEP in London on 24th/25th November
  

We have recently published two new case studies explaining how we have engineered high quality iron castings to customer specifications.
The case studies also reveal how we have:
• Helped one customer to reduce machining costs by 75%
• Helped a manufacturing customer to increase their own output

To read our case studies, click here.

Visit our engineering castings website.

We are delighted to introduce HydraFold, our innovative new folding lifting tool, which can be used with most manhole covers. The lightweight tool folds easily to fit into any car boot and features an integral handle for ease of carrying, making it perfect to take on site. The unique patented design allows manhole covers to be safely lifted whilst keeping a straight back, reducing the risk of injury. The lifting tool will be unveiled at the IWEX exhibition, held at the NEC, Birmingham from 19 – 21 May 2009.
Come along and visit us on stand E61 to find out more. For free tickets please email samantha@thomasdudley.co.uk quoting webnews.

Our Illusion range of revolutionary frames has been further enhanced with the introduction of the new Dudley Illusion Compact Universal. It has the same innovative features as our Illusion Universal, including unique wall and floor fixing brackets, but a width of just 345mm. It can be fitted between 200mm and 400mm from the rear wall, making it ideal for use in bathroom furniture or confined spaces and can be used with the Dudley concealed cistern of your choice.

Thomas Dudley invites you to join us at a number of leading exhibitions this year.

PHEX, Bristol City FC – 25/26 March:
Our latest innovative and installer-friendly bathroom products will be demonstrated including:
NEW: Miniflo concealed cistern which provides 6/4, 5/3 or 4/2.6 litre dualflush flushing.
NEW: Oyster and Pebble pneumatic pushplates.
NEW: Dudley Panfan odour and micro-organism extracting fan designed specifically for use with our Vantage concealed cistern.

We will also be attending the PHEX shows at Chelsea FC and Manchester United FC in October and November.

IWEX, Birmingham NEC – 19/21 May:
Visitors to this year’s IWEX show will be able to take a close look at our range of high quality cast iron stoptap boxes, surface boxes, lifting tools and water-saving products. We’ll also be unveiling two exciting new products for the water and utility industries.

If you would like join us at any of the above shows, please email your name, company and address to samantha@thomasdudley.co.uk and we will be delighted to send you tickets.

We are delighted to unveil our brand new Bathroom Products Specification Range Catalogue.

Designed to help specifiers select the perfect bathroom and washroom products for every project, the catalogue provides a wealth of ideas and technical information on Dudley concealed cisterns, wall-hung sanitaryware supports and other specification products.

The catalogue also explains how our market-leading range of water-saving products can help specifiers to comply with the Code for Sustainable Homes, the BREEAM Scheme and other initiatives.

To download an electronic version of the catalogue or request a printed copy click here.

Our commitment to the environment

At Thomas Dudley Limited we strive to be eco-friendly - from the design of innovative, water-saving products to investment in technology to reduce emissions. With this in mind, and to underline our long-term commitment to greener manufacturing, we are pleased to announce our new Dudley Envirofacturing initiative. Manufacturing in the UK not only provides our customers with a fast, efficient service, but also helps to reduce the carbon footprint of transport from overseas. We recycle waste plastic created during production, convert scrap iron into value added products and reuse waste paper for packing purposes, and are proud to have attained BS EN ISO 14001, which is the recognised standard for environmental management systems. Our Envirofacturing policy highlights these and a host of other positive changes we have made to lessen our impact on the environment. Naturally, as with our catalogues, the policy is printed on recycled paper!

We are delighted to announce that our market-leading Vantage and our new Miniflo concealed cistern have been included in the Water Efficient Product Labelling Scheme. The government approved scheme is run by the Bathroom Manufacturers Association and has been developed to identify bathroom products that save water. With water conservation in mind, both the Vantage and the Miniflo deliver 6 litre full and 4 litre reduced flushing, providing an eco-friendly solution for most concealed applications. In addition, the Miniflo can be quickly converted to give a full flush of 4 litres and a reduced flush of just 2.6 litres.

At the recent IWEX exhibition at the NEC in Birmingham, the Thomas Dudley Group showcased a vast range of products, reinforcing us as the leading castings, gunmetal and brass water fittings supplier. Thomas Dudley Limited’s display of surface boxes, linear gratings, lifting tools and extension spindles received much interest, partly due to rapidly increasing prices of imported iron castings from China. Waterfit Limited exhibited meter boxes, metering solutions and gunmetal fittings, and Beta Ballvalves Limited showed ballvalves, gatevalves, standpipes, drain rods and brass fittings. We would like to thank all our customers for visiting our stand and helping us to make the exhibition such a success.

Our Turbo 88 Duoflush syphon goes from strength to strength, and its water-saving potential has been confirmed by a major independent trial by South West Water. In their recent Water Efficiency Trial, the Turbo 88 proved to be the most effective long-term water saver of all the devices used. Against traditional displacement devices such as bags and bricks that actually wasted water, the Turbo 88 performed strongly and delivered savings of around 10 percent which, according to the report, would continue to be maintained. As research indicates that flushing the toilet is responsible for around 30 percent of all water used in the home, we are delighted by this latest endorsement of the benefits of the Turbo 88.

Our foundry division is set for the future with the introduction of a new dry bag filter plant, which extracts emissions from the cupolas when iron is being melted. This enables us to meet the new legal emissions requirement which comes into force in 2010, and is 25 times more effective than traditional methods of extraction. This significant investment demonstrates the commitment we have to the long term future of our foundry.

At KBB in March 2008, we will be exhibiting a range of exciting new products on our main stand – number D44. In addition, plumbing accessories from Thomas Dudley, Masefield-Epson and Beta Ballvalves will be displayed on our stand PH15 in the Plumbing and Heating event.

The market leading Vantage concealed cistern can now be supplied with our new Dio small dualflush pneumatic button and push-fit flushbend. Coming soon, the Dudley Panfan® extracts odours directly from the WC pan bowl to leave bathrooms beautifully fresh.